The current composition of the garments stands at 65% polyester and 35% cotton. The trial sees a shift to 65% recycled polyester and 35% cotton.
The fabric used in these trial garments has already undergone rigorous laboratory testing, demonstrating its performance and durability. However, the upcoming field trials will be crucial, as they will subject the garments to real-world conditions, including customer use and laundry processes. This phase will provide valuable insights into the practicality and durability of the recycled polyester blend in a commercial setting.
It's worth noting the significance of this trial, as white food garments make up a 25% of Deane’s polyester usage and a substantial portion at 13% of our total fabric usage. By transitioning these garments to recycled polyester, the company can make a significant impact on its overall polyester consumption, which is currently sourced from virgin polyester made from fossil fuels (petroleum).
Recycled polyester, on the other hand, offers a sustainable alternative, as it is derived from plastic bottles. The process involves collecting used plastic bottles, washing, sorting, and breaking them down into raw materials that are then spun into yarn. This approach not only reduces waste but also lessens the reliance on fossil fuels, contributing to a more sustainable and circular economy.
The trials in New Zealand and Australia represent a significant step forward for Deane Apparel, as they bring the company closer to its goal of achieving 100% recycled, traceable, or organic fabrics by 2028. Through these efforts, Deane Apparel is not only transforming its own operations but also inspiring others in the industry to embrace sustainability and make a difference for future generations.